Hidden Packaging Opportunities That Are More Achievable That You Might Think

Written by Tony Hacker

Competition, increasing costs, and fluctuating demand create the need to optimise profits across the business and take advantage of innovative solutions that streamline operations and continue to allow for growth. One area that often goes overlooked is packaging automation. By leveraging advanced technologies and automated processes, manufacturers can unlock a number of hidden opportunities that can revolutionise the whole business.

In this comprehensive guide, we will explore the vast potential of packaging automation and how it can transform manufacturing operations in ways you may not have considered before.


The Power of Packaging Automation

Packaging automation involves the integration of advanced technologies such as robotics, artificial intelligence, and predictive maintenance to improve efficiency, accuracy, and speed throughout your processes. By automating packaging processes, manufacturers can achieve significant advantages that go beyond traditional manual methods. Let’s take a look at some of the hidden opportunities that packaging automation presents for manufacturers.


Achieving Seamless Maintenance with Predictive Technology

One of the key advantages of packaging automation is the ability to achieve a seamless maintenance strategy, through the implementation of predictive technology. Predictive maintenance utilises data analytics and machine learning algorithms to predict and prevent equipment failures before they even occur.

By continuously monitoring machine performance and analysing data in real-time, manufacturers can proactively identify potential issues and schedule maintenance activities to avoid costly downtime. This not only improves overall equipment effectiveness but also extends the lifespan of packaging machinery, resulting in substantial cost savings.


Near Zero Waste

Sustainability has become a top priority for many consumers, and as such, many manufacturers across all industries. Packaging automation plays a crucial role in helping businesses achieve their sustainability goals by minimising waste.

These automated systems are designed to optimise material usage, reduce packaging waste, and ensure precise packaging measurements. By eliminating human error and optimising every step of the packaging process, manufacturers can significantly reduce the amount of waste generated during production. This not only benefits the environment but also improves operational efficiency and cost-effectiveness.


Improved Inventory Management With Demand Forecasting

Accurate demand forecasting is vital for efficient inventory management. Packaging automation enables manufacturers to gather and analyse real-time data on consumer demand, market trends, and production capacity. By leveraging this data, manufacturers can make informed decisions and optimise inventory levels ahead of time.

Being able to respond swiftly to changes in demand enables businesses to reduce excess inventory and avoid stockouts, improving customer satisfaction, reducing carrying costs, and resulting in enhanced profitability.


Up To 600% More Output

Automation has the potential to revolutionise productivity in manufacturing and improve output more than many businesses might think. By implementing the right packaging automation, manufacturers can achieve remarkable increases in output; according to research, automated packaging systems can deliver up to 600% more output compared to manual processes.

Automated machines can operate at high speeds without compromising on quality, allowing manufacturers to meet growing demands and scale production capabilities. Increased productivity translates to higher profitability and a competitive edge in the market.

Becoming a Sustainable Organisation

Sustainability is not just about minimising waste; it’s about adopting a holistic approach to environmental protection. Packaging automation enables manufacturers to become more sustainable organisations by reducing their carbon footprint, conserving energy, and optimising resource usage.

Automated packaging systems can be designed to minimise energy consumption, utilise eco-friendly materials, and optimise packaging designs for more efficient transportation. By embracing sustainable practices, manufacturers can enhance their brand image, attract environmentally conscious customers, and contribute to a greener future.


Maximising Profit Margins Thanks To Optimised Cost-Effectiveness

Packaging automation offers manufacturers the opportunity to maximise profit margins by improving cost-effectiveness throughout the manufacturing process. Automated packaging systems reduce labour costs, which can account for up to 60% of packaging costs, by minimising the need for manual intervention.

Additionally, automation optimises packaging material usage, reducing waste and material costs. By streamlining packaging processes, manufacturers can achieve higher operational efficiency, reduce overhead expenses, and improve their bottom line. Maximising profit margins allows manufacturers to invest in research and development, innovation, and business growth for the long term. With an average ROI of around 9 months, packaging automation machines quickly become a profitable investment.


Packaging Automation

If you’re ready to explore the potential of packaging automation for your business, you can see how we help to uncover cost-saving opportunities here. Our experts can support you at any stage of the packaging automation process, whether you require a systems audit, advice, or supply and tailored setup.